全自动粉末胶囊填充机原理

全自动粉末胶囊填充机原理

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2024-08-06 10:02:57
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济南飞驰机械设备有限公司

济南飞驰机械设备有限公司

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产品简介

全自动胶囊填充机是将粉状、颗粒或小片等物料充填入空心的胶囊内的设备,该产品采用孔塞式充填、间歇式运转、变频调速、适用于粉状或微丸状胶囊剂药品自动完成播囊、分囊、充填、(废囊剔除)锁囊、成品输出等工作,是我厂吸收国内外同类产品的优点结合国内实际情况,自行研制充填机器,生产过程*符合GMP规范。面市以来极受医药研究所、医院及小型药厂等所青睐,并逐步淘汰了半自动胶囊充填机

详细介绍

全自动胶囊填充机产品概述

全自动济南填充机是将粉状、颗粒或小片等物料充填入空心的胶囊内的设备,该产品采用孔塞式充填、间歇式运转、变频调速、适用于粉状或微丸状胶囊剂药品自动完成播囊、分囊、充填、(废囊剔除)锁囊、成品输出等工作,是我厂吸收国内外同类产品的优点结合国内实际情况,自行研制充填机器,生产过程*符合GMP规范。面市以来极受医药研究所、医院及小型药厂等所青睐,并逐步淘汰了半自动胶囊充填机,深受国内外客商欢迎。 (英文: NJP series automatic capsule filling machine is a powder, granules or small pieces of equipment and other materials filled into the hollow interior of the capsule, which uses plug hole filling, intermittent operation, frequency control for capsule-like powder or pellets Drug agents automatically broadcast sac, sub-sac, filling, (waste capsule removed) lock bag, finished output, etc., is an advantage I plant absorption of similar products at home and abroad with the actual situation, we developed the most advanced filling machines, production process in full compliance with GMP standards. Since the market highly favored by the Institute of Medicine, hospitals and small pharmaceutical companies, and the phasing out of the semi-automatic capsule filling machine, by domestic and foreign merchants welcome.)

全自动胶囊填充机产品特征(feature:)

1、 运行平稳,安全可靠

2、 胶囊上机率大于99%,剂量准确

3、 变频调速,可编程控制

4、 新封闭式结构,符合GMP规范要求

(英文:1, stable, safe and reliable

2, the capsule probability greater than 99% accurate dosage

3, frequency control, programmable control

4, the new closed-end structure, in line with the requirements of GMP)

主要特点(main feature:)

1、改进了模转盘内部设计,采用原装日本直线轴承,保证了设备的精度以及使用寿命。

2、采用凸轮下置设计,增加了压力雾化油泵,保持凸轮槽内润滑,减少磨损,延长零部件使用寿命。

3、选用加大凸轮分度箱,成为国内少数几家采用RU100与RU100分度箱配套使用的企业,虽增加了成本,但大大提高了机器的稳定性与使用寿命。

4、采用电脑控制,无级变频调速,数码显示达到操作方便,醒目直观。

5、采用对计量盘下平面为基础,三维调节机构,间隙均匀,保证了装量差异,计量准确,控制在±3.5%内。

6、增加设计了胶囊控制开关(在机体外控制,更安全便捷)。

7、增加了点动控制系统,便于生产及清洗中的人性化操作。

(英文:1 improved the inner design turret, using the original Japanese linear bearings, to ensure the accuracy of the device as well as life.

2, cam design at home, increasing the pressure pulverization oil pump, keep the cam groove lubrication to reduce wear and extend component life.

3, the choice to increase the cam indexing box, become a handful of domestic use RU100 and RU100 indexing box supporting the use of the enterprise, although increasing costs, but greatly improves the stability and life of the machine.

4, the use of computer-controlled, stepless frequency control, digital display to achieve easy operation and clear appearance.

5, using the next metering disc plane, based on three-dimensional adjustment mechanism, the gap uniform, to ensure that the load difference, accurate measurement and control within ± 3.5%.

6, the capsule is designed to increase control switch (outside the body in control, more secure and convenient).

7, increasing the jog control system, to facilitate the production and cleaning of human action.)     

 

技术参数(英文:Technical Parameters)

型号Model

NJP-400C

NJP-800

NJP-1200C

NJP-2000C

机器重量Weight

700kg

800kg

900kg

1500kg

外型尺寸size

720×680×1700mm

930×790×1930mm

1020×860×1970mm

1000×1050×1950mm

电机功率Power

3.32kw

4.9kw

5.75kw

6.45kw

电源 power supply

三相四线 AC 380V;50Hz

zui高生产能力Maximum production capacity

400粒/分钟

800粒/分钟

1200粒/分钟

2000粒/分钟

可填充胶囊型号Models can be filled capsules

00#~4#和安全型胶囊A~E

胶囊上机率On the chances of the capsule

≥99.5%

噪声Noise

≤75dBA

装量差异Load difference

300mg以上≤±3%(经造粒、整粒后40~80目的颗粒充填)300mg more than ≤ ± 3% (granulated, after 40 to 80 mesh granulated particles filling)

压缩空气Compressed air

0.06m3/min   0.3Mpa

0.09m3/min   0.3Mpa

水源要求Water Requirements

水环式真空泵配水箱循环使用,也可外接水源Water ring vacuum pump with tank recycling, but also external water

真空度The degree of vacuum

-0.02~-0.06 MPa

水流量Water flow

250L/h

进水管内径Inlet pipe inner diameter

20mm

排水管内径Drain pipe inner diameter

27mm

工作环境温度Working temperature

21℃±3℃

工作厂房高度要求Working Plant height requirements

人工加料≥2.6m,真空上料≥2.8m  Artificial feeding ≥2.6m, vacuum feeding ≥2.8m

工作环境相对湿度Operating humidity

40~55%

排气量Displacement

300m3/h

特殊功能special function

可增加微丸灌装装置;药粉收集器功能(充填部份药粉由另一管路回收,无须消毒、灭菌处理、可再次直接加入料斗灌装)Pellets can increase the filling means; functional powder collector (part of the powder filling recovered by another line, without disinfection, sterilization, filling can be directly added to the hopper again)

控制系统Control System

变频无级调速,PLC控制

Stepless frequency conversion, PLC control

材料Material

与胶囊和药品直接接触的零部件采用304和316L优质不锈钢

Direct contact with the capsule and Drug parts 304 and 316L stainless steel quality

 

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