圆柱度测量仪
产品简介
详细信息
产品名称:圆柱度测量仪LH-RS1600S2
产品品牌:威尔
圆柱度仪产地:陕西西安
测量原理 Measure principle
圆柱度仪以精密回转中心为回转基准,精密直线运动导轨为直线测量基准,通过位于直线导轨上的位移传感器测量圆柱体表面若干截面在不同转角位置上的实际轮廓到回转中心线的半径变化量,来定量评价圆柱体表面圆柱度的测量仪器。可用于测量圆柱体工件表面轮廓仪的形状误差(圆度、圆柱度、平面度和直线度),位置误差(同心度、同轴度、跳动和垂直度)等。
Cylindricity measuring instrument is benchmark against precision rotary center and linear motion guide,the quantitative evaluation of the cylindricity is made by measuring the radius variation of actual contour of several cylindricity surface in different angle position to rotary center by displacement sensor in the guide. It is used to measure the error of contour shape of cylindricity workpiece (Roundness, cylindricity, planeness, straightness),position error ( concentricity, coaxiality, run-out and perpendicularity)
评价项目:
圆柱度、圆度、直线度、径向单跳动、径向全跳动、轴向单跳动、同轴度、锥度、平行度、壁厚差、同
心度、平面度、垂直度
分析能力:
圆柱度功能:2-10个截面,3种评价方式
圆柱度评估的参考基准:LSCY MZCY MICY MCCY OSCY
圆度评估参考圆:LSC MZC MIC MCC
测量波段:1-15upr,1-50upr,1-150upr,1-250upr,1-500upr,15-100upr, 15-500upr,2-15upr
缺口测量:有
Evaluation item:
Cylindricity、roundness、straightness、radial single jump、Radial full jump、Axial single jump、coaxial、taper、Parallelism、wall thickness difference、Concentricity、flatness、verticality .
Analytical ability:
Cylindricity function: 2~10 section, 3 kinds of evaluation method
Reference base of Evaluation cylinder:LSCY MZCY MICY MCCY OSCY
Roundness assessment reference circle: LSC MZC MIC MCC
Straightness: vertical direction
Jump: radial single jump, radial full jump, axial single jump
Concentricity: axis elements
Taper: Diameter variations in the range of sensor range
Measurement wave band: 1-15upr,1-50upr,1-150upr,1-250upr,1-500upr,15-100upr, 15-500upr,2-15upr
Gap measurement: Yes
项目 Item | 参数 Parameter | |
旋转工作台 | 旋转精度 | (0.025+6H/10000)μm |
Rotary table | Rotation accuracy | 气浮轴系 Gas bearing |
旋转速度 | 6rpm | |
Gas bearing | ||
工作台有效直径 | 180mm | |
Adjust table diameter | ||
工件直径(回转直径) | 420mm | |
Rotation diameter | ||
测量直径 | 220mm | |
Max measure diameter | ||
台面承重 | 25Kg | |
Table loading capacity | ||
垂直轴(Z轴) | 垂直移动 | 280mm |
Column (Z-axis ) | Vertical travel | |
垂直移动方式 | 电动 | |
Vertical movement mode | Electric | |
立柱直线度 | 0.5μm/100mm | |
Column straightness | ||
检测深度 | 100mm(最小内径:30mm) | |
Max detection depth | 100mm (min inner diameter) | |
水平臂(X轴) | 水平移动 | 140mm |
horizontal arm (X-axis) | Horizontal travel | |
突出量 | 25mm | |
Protrusion amount | ||
水平移动方式 | 电动 | |
Horizontal movement mode | Electric | |
检测器 | 采集器件 | 圆光栅 |
Detector | Acquisition device | Circle grating |
圆周采样点数 | 8192点 | |
Circumference of sampling | ||
传感器类型 | 电感传感器 | |
Sensor type | Inductive Sensor | |
传感器量程 | ±300μm | |
Sensor range | ||
传感器分辨率 | 0.001μm | |
Sensor resolution | Max 0.001μm | |
X向 | 进口高精度光栅传感器 | |
grating scale | ||
Z向 | 进口高精度光栅传感器 | |
grating scale |
①气浮运动轴系,精度保持长久、稳定性好Adopt gas spindle: Maintain long-term accuracy, good stability.
②采用X向及Z向双进口光栅,不仅提高了自动化程度,实现传感器自动接触,还增加了小锥度及直径测量辅助功能.。Adopt X direction and Z direction double feed inlet raster, not only improve the degree of automation, achieve automatic contact of sensor, but also add small taper and diameter measurement accessibility .
③关键件采用特殊去应力合金材料及特殊的去应力处理工艺,精度保持长久。The main parts adopt special destressing alloy materials and special destressing treatment technology, maintain long-term accuracy.
④的高精度采集控制系统,控制系统所有电路按标准设计、生产及验收,能在-70。C ~+70。C的温度区间内稳定工作。High precision acquisition control system leads in the industry. All electrical circles of the control system are designed, manufactured and inspected according to the military item standard. It can work stably under the temperature from -70。C~+70。C
⑤模块化设计使用户维护成本降至。Modular design save user’s maintenance cost to the lowest.
⑥软件自主研发,支持XP、win7、win8系统,支持中文、英文。Self-research software,support XP、win7、win8 system and support Chinese and English language.
⑦的补偿算法,对各轴精度均进行补偿。Most advanced compensation algorithm, compensation for each axis accuracy.
⑧软件辅助调心调平,提高效率,节省时间。Software aided self-aligning leveling, improve efficiency and save time.
⑨软件测量原始数据自动保存
为开关型,当打开这个功能后,所有测量文件自动保存为绘图区当前内容及当前列表内容,方便所有的测量数据自动保存。
Software measurement raw data automatically saved.
It’s switch type, while open this function, all the measurement files automatically saved to plot the current content and the current list, convenient for the measurement data automatically saved.
⑩平面度测量支持单截面测量及多截面测量。Flatness measurement supports single section measurement and multi-section measurement.
⑾ 直线度测量支持横向测量及纵向测量。Straightness measurements support lateral and vertical measurements.
⑿ 多截面测量时,可分别对各个截面进行调用、删除、添加等操作,并且可任选2个截面定义为工件的基准,进行2次组合运算,不仅避免了重复测量,而且提高的测量效率
⒀3D图形显示,并且图形可旋转、美观易读。3D graphics display, and graphics can be rotated, beautiful and easy to read.
⒁具有换向器模块,可评价单片跳动、邻片跳动及片间断差,对测量结果可自动或者手动剔除。With the commutator module, which can evaluate the single chip beating, the adjacent chip beating and the chip discontinuous difference, and can automatically or manually reject the measuring result.
设备尺寸 Equipment size
外形尺寸(mm) Overall Dimension | 主机重量 (Kg) Machine Weight | ||
Lx | Ly | Lz | |
1680 | 818 | 1668 | 400 |
环境要求 Environment Specifications
振源:无大振源
电源:AC 220V±10% 50Hz 单独地线
温度:现场温度:12℃—26℃ 理想温度20±2℃
相对湿度:<85%
气源:空压机气源压力:0.5-0.8Mpa
空压机气源流量:≧0.2m³/min
仪器入口空气压力露点≤10℃
油雾浓度≤0.5mg/m³、固态物≤3um
固态颗粒含量:≤5mg/m³
Vibration source:Without vibration source
Power:AC 220V±10% 50Hz Separate ground
Temperature:in site temperature:12℃—26℃ ideal temperature 20±2℃
Relate humidity:<85%
Air supply:Air compressor air pressure:0.5-0.8Mpa
Air compressor air flow:≧0.2m³/min
Air pressure dew point at instrument inlet ≤10℃
Oil mist detector ≤0.5mg/m³,SOLID ≤3um
Content of solid particles ≤5mg/m³
设备配置 Equipment configuration
部件名称 项目名称 数量 备注 Part Name project name Quantity Remarks 主机部分 基础工作台 1套 Host part Basic workbench 高精度气浮主轴 1套 Gas bearing 立柱系统 1套 Column 横向系统 1套 Transverse rail 精密调心调平工作台 1套 调心:±3mm 调平:±2° Adjustment table center adjustment:±3mm Horizontal Adjustment :±2° 数据采集及处理系统 1套 Data acquisition and control 计算机部分 电脑 1套 Computer Computer 打印机 1套 HP Printer 软件 1套 Measurement software 配件 测针 1支 Φ2*10mm Renishaw 红宝石 Accessories stylus 传感器 1套 Sensor 精密三爪卡盘 1套 3号千岛卡盘 Three jaw chuck 工具箱 1套 Toolbox 精密除油雾调压装置 1套 进口SMC Oil mist removal equipment 标准件 1组 Standard parts
售后服务 After-sale service
质保期:从安装验收合格之日起12个月,但不超过发货之日起15个月。在此期限内因我方原因造成的机器故障,负责免费维修。
质保期外:我公司采取定期回访与随时电话咨询相结合的售后服务制度,力求及时发现并解决用户使用中存在的困难和问题,为用户提供技术咨询。
公司负责为用户免费提供计量测试技术咨询服务。
公司以成本价终身为用户提供设备保修服务。
如公司接到用户设备故障请求服务电话,24小时响应,如有必要72小时内派技术人员赴现场解决问题。
公司备有备品备件库,终身负责为用户以成本价提供备品备件服务。
公司负责以优惠价终身为用户提供技术升级、改造等售后增值服务。
用户所在地区如有我公司地区办事处,其售后技术服务事宜由我公司地区办事处全面负责。
Warranty Period: Within 12 months from the date of acceptance, but not exceeding 15 months from the date of shipment.
During this period machine failure caused by our side should be maintained free of charge.
Extra Warranty Period: we will take telephone and regular visit to users as after-sale advisory service.
Our company is responsible for the technical advisory services of metrology for user free of charge.
We will provide life warranty services of machine for users with cost price.
If we get telephone service request about equipment failure from users, we will response to the request in 24 hours,
if necessary we will send technical engineer to the customer’s site to solve problems within 72 hours.
We have spare parts in stock, will provide life warranty services of spare parts for users with cost price
We will provide users with lifelong after-sales value-added technical service,such as technical upgrades,retrofit,etc.by preferential prices.
If there is my company’s office in the region of the users, it will fully responsible for the after-sale technical services.