重工机械网

设备特点The characteristics of equipment

机械结构:The mechanical structure:

1.高强度、高稳定性结构设计，设备强度和刚性大大加强。

high strength, high stability of structure design, equipment strength andrigidity is greatly increased.

2.模板高温退火热处理，数控加工中心加工，保证精度同时提高了设备的使用寿命。

template of high temperature annealing heat treatment, a CNC machining center processing, ensure the accuracy and improve the service life of equipment.

3.采用了对开式易更换导套和耐磨自润滑铜套该方式的使用解决了设备导套更换困难的问题。同时提高了润滑效果。

using a pair of open easily replaceable guide sleeve and the wear resistant and self lubricating copper sleeve using the way to solve the difficult problem of the guide sleeve to replace equipment. At the same time improve thelubrication effect.

4.机架喷砂除锈，表面镀锌后喷塑防腐。

stａnd sａnd blasting, surface galvanized anti-corrosion spray.

5.多点模腔进气系统，多点模腔排污系统。

points in the mold cavity inlet system, multi point die cavitydrainage system.

液压系统(每个循环节省6s):Hydraulic systems (each cycle to save 6S):

1.液压系统采用了高速，高压的设计方案，大流量双缸驱动，速度快，受力均衡，减少泄漏。

hydraulic system with high speed, high pressure and large flow design, dual cylinder to drive, speed, balanced stress, reduce the leakage.

2.带高压卸荷阀，消除开模机器震动。

high pressure unloading valve, remove mold machine vibration.

3.特殊的液压路设计，顶出油缸和开模油缸可以同时工作，实现脱模吹气与制品顶出同步工作，提高脱模能力。

special hydraulic circuit design, mold ejection cylinder and cylinder can work at the same time, realize demoulding blowing and product pushing out synchronization work, improve the release capability.

能源系统:(保持稳定和节能)Energy system: (to maintain stability and energy saving)

1.先导式蒸汽比例减压阀技术运用，控制灵敏精确，主管道输入蒸汽压力更稳定。比同类型的设备的加热时间缩短30%，能耗降低25%-30%。

steam proportional valve technology application, control is accurate, the main pipe steam pressure more stable input. 30% shorter than the heating time of the same type of equipment, energy consumption can be reduced by 25%-30%.

2.压力平衡控制技术运用:平衡阀控制主管道蒸汽压力和压力传感器控制模腔压力取代传统的电接点压力表控制，使得穿透、主加热工艺更趋完善。

pressure balance control technology application: balance valve to control the main steam pipe pressure and pressure sensor control cavity pressure to replace the electric contact pressure gauge with traditional control, makes thepenetration, the main heating process more perfect.

3.各管路系统阀门进口、出口的设计采用靠近模具的方式，从而限度降低能耗的浪费，同时提高反应速度。

pipeline system valve import and export with maximumnear the die way, thereby maximizing the reduction of energy consumption andwaste, improve reaction speed.

冷却系统:Cooling system:

1.运用高效真空系统技术，能耗更低。

by high vacuum system technology, lower energy consumption.

2.大型立式喷雾真空冷凝器:通过冷却水喷淋，提高真空冷凝比，有效保护真空泵，使生产出的制品的含水率≤10%。

large vertical spray vacuum condenser: through the cooling water spray,improve vacuum condensing ratio, the effective protection of the vacuum pump, the water products produced rate is less than or equal to 10%.

3.预留真空接口。

of central vacuum interface.

控制系统:Control system:

1.采用PLC控制、触摸屏人机界面操作，操作简便，系统稳定性高。同时程序设置多处自我保护和报警系统。

the use of PLC control, touch screen man-machine interface operation,simple operation, high stability of the system. While the program setup multipleself protection and alarm system.

2.所有电器元件均采用国际国内品牌。

of all electrical components are used for international and domestic well-known brand.

3.穿透蒸汽压力，主蒸汽压力，脱模，气冷，加压、进料等控制均采用远程调压系统，操作简便。

penetration of steam pressure, main steam pressure, demoulding, gas cooling, pressure, feed and other control using a remote pressure regulatingsystem, simple operation.